3D Laser Fusion & Laser Hybrid Welding

This state of the art machinery unifies all advantages of laser fusion with the flexibility of a 5-axis robot, allowing the production of extremely complex profiles, non-linear or curved profiles and fabricated components.

When and Why to choose 3D Laser Welding

Subject to the properties of the requested product, the system operates selectively in a Laser-alone or Laser-hybrid mode. In the 3D Laser-hybrid welding mode, an arc welding (MIG/MAG) device is added to the laser fusion torch, improving the characteristics of a conventionally arc welded product. Advantages are a reduced distortion of the welded component due to less heat input, a good gap bridging ability at high process speeds and a deeper weld penetration. The laser-hybrid kicks in when the gap between the parts that have to being welded together is too big for the Laser-alone mode. Bigger gaps usually occur where the joining zone is not neat and precise, which is commonly the case when hot rolled or extruded pre-shapes have to be welded together. The laser-hybrid process is therefore the ideal production method, when the single components don’t have clean and regular joining zone.

For custom tailored products we offer additional services like:

  • Precision cuts / cutting to length
  • Miter cuts / angled cuts
  • Holes and large laser cut-outs
  • Back-cuts of web or flanges
  • Welding of stiffeners or end plates
  • Welding of stud-bolts
  • Linear machining of profiles

Profile Data

Quick facts:

  • Light-weight profiles
  • High design flexibility
  • Precise and barely noticeable weld seam
  • Web cut-outs
  • High-end surface finish
  • Prototyping possible

Materials:

  • Unalloyed or low alloy structural steel
  • Fine-grained structural steel
  • Austenitic stainless steel
  • Ferritic stainless steel
  • Duplex stainless steel
  • Nickel base alloys

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